Stainless steel provides a wide range of possibilities for custom fabrication because of the properties it owns, but comes with these are the higher cost for materials and production which leads engineers and designers of custom fabrication companies to overlook them.
Defining Stainless Steel
Due to its protective layer that spontaneously forms on their surfaces and reduces the rate of corrosion to almost negligible level, stainless steel remains stainless. They have the possibility to survive millions of years if they remain under normal conditions that would make the layers heal rapidly if scratched, so that stainless steels only suffer uniform corrosion. An oxide that is thin and an invisible surface layer is present to prevent and protect the steel from any form of any attack from an aggressive environment and with the addition of chromium to the steel, there is an observed rapid reduction in corrosion rate to around 10 percent because of the formation of this protective layer or passive film which makes it sustainable.
What is Custom Metal Fabrication?
Everything can be customized based on one’s personal interest or need simply because they want it to look in a specific way of their liking or plainly just being unique. One of the constantly rising industries mainly focuses on custom metal fabrication. A lot of projects today need big construction using small specific sizes and this is where custom metal fabrication takes place. Clients often have different requirements and it may differ in size, shape, design, etc. With the use of advance technology these requirements and other possibilities are always possible with utmost precision and accuracy. Professionals use the laser as the primary cutting service to be as exact as possible.
Why is stainless steel widely used in the steel industry?
With countless and diverse applications along with their corrosion resistance property, stainless steel is widely used throughout the world. The most common catastrophic causes of failure of metallic structures are due to a localized dissolution of an oxide-covered metal in specific aggressive environments also known as pitting corrosion; nevertheless, they are still extremely good because of their general resistance. A lot of custom fabrication companies in the steel industry, mainly in making custom metal fabrications, uses stainless because they are easily operated.
The acceleration of the usage of stainless steel in construction has piqued the interest, along with the introduction and major revisions of structural stainless steel design codes throughout the world in the past 15 years. Stainless steel has always been primarily used in special and prestigious applications due to the high initial material cost that it comes with, however, it is bringing more widespread use into traditional structures due to the use of design codes, a better awareness of additional benefits of stainless steel and a shift towards sustainability. Although they share some number of similarities with ordinary carbon steel they are still sufficiently diverse in physical properties to require separate treatment in structural design, and with further fundamental differences such as the nature of stress-strain curve and the materials response to cold-work and elevated temperatures; these have implications at ultimate, serviceability and fire limit states.
Advantages of Using Stainless Steel
The corrosion property of stainless steel is one of the reasons why it is mostly preferred by manufacturing industries because less corrosion means longer service life. In different settings, different levels of alloy impact corrosion while chromium allows it to remain resistant. Typically, lower grades of alloy work best when using for wet applications but higher allow grade is the best option when using around acid and alkaline solutions.
With the use of top-of-the-line, modern equipment stainless steel in a fabrication project would be easily managed which means easy to cut, weld and everything in between.
Being doable means being to manipulate it in any shapes and sizes which makes it the best material for envelope buildings, interior design or even street furniture. Also, being with great variety of surface finishes, from matt to bright and including brushed and engraved or embossed or tinted making it one of a kind and an aesthetic material.
It is fit for any industry with high standards for sanitary conditions such as pharmaceutical research, food and beverage processing, commercial kitchens because it uses the usual cleaning products which make it very easy to clean without damaging the surface.
The Green Material
Everyone today finds other materials to make substitutions to the harmful ones to make a product environmentally friendly. With an actual recovery rate close to 100% it makes a great recyclable material. It is environmentally neutral and is inert when it is contact with other elements such as water. This makes it ideal for building applications exposed to adverse weather such as roofs and water pipes.
Disadvantage of Using Stainless Steel
If it’s considered as the initial expense, projects for steel fabrication would be costly. Without the use of high-end technology machines and proper techniques, it can be very difficult to handle. This will often result in waste and re-work.
Custom Metal Fabrication Diversity
Here are the 4 common main types of metal used by custom fabrication companies:
Carbon Steel Fabrication
A prevalent form of steel in industrial applications, relatively easy to work with and can be finished in number of ways so that it can withstand the stress encountered in industrial environments.
Stainless Steel Fabrication
Because of high content of chromium, it is typically used to make tanks, bins and utensils in food manufacturing. Like carbon steel it is relatively easy to work with however it is significantly more expensive then carbon steel.
Generally more resilient and resists corrosion it is the most expensive stainless steel. It is lightweight which makes a great material for industries that heavily rely on steel materials but needs to adjust on weight such as aerospace and automotive industries. Also popular in military and industrial access material because they are easy to install and does not require as much as maintenance as others.
Due to the fact that it is easy to work with and is one of the few native materials it is the oldest material that has been used when it comes to human applications. It is often used, mostly for decorative copper works only.
Although custom metal fabrication is ideal, it is a complicated process; it involves using fabricators and has the capabilities to do numerous things which will keep costs time and hassle to a minimum but this is a good investment for companies and clients who are looking for durability, sustainability and longer life span.