Stainless steel provides a wide range of possibilities for custom fabrication because of the properties it owns, but comes with these are the higher cost for materials and production which leads engineers and designers of custom fabrication companies to overlook them.
Defining Stainless Steel
Due to its protective layer that spontaneously forms on their surfaces and reduces the rate of corrosion to almost negligible level, stainless steel remains stainless. They have the possibility to survive millions of years if they remain under normal conditions that would make the layers heal rapidly if scratched, so that stainless steels only suffer uniform corrosion. An oxide that is thin and an invisible surface layer is present to prevent and protect the steel from any form of any attack from an aggressive environment and with the addition of chromium to the steel, there is an observed rapid reduction in corrosion rate to around 10 percent because of the formation of this protective layer or passive film which makes it sustainable.
What is Custom Metal Fabrication?
Everything can be customized based on one’s personal interest or need simply because they want it to look in a specific way of their liking or plainly just being unique. One of the constantly rising industries mainly focuses on custom metal fabrication. A lot of projects today need big construction using small specific sizes and this is where custom metal fabrication takes place. Clients often have different requirements and it may differ in size, shape, design, etc. With the use of advance technology these requirements and other possibilities are always possible with utmost precision and accuracy. Professionals use the laser as the primary cutting service to be as exact as possible.
Why is stainless steel widely used in the steel industry?
With countless and diverse applications along with their corrosion resistance property, stainless steel is widely used throughout the world. The most common catastrophic causes of failure of metallic structures are due to a localized dissolution of an oxide-covered metal in specific aggressive environments also known as pitting corrosion; nevertheless, they are still extremely good because of their general resistance. A lot of custom fabrication companies in the steel industry, mainly in making custom metal fabrications, uses stainless because they are easily operated.
The acceleration of the usage of stainless steel in construction has piqued the interest, along with the introduction and major revisions of structural stainless steel design codes throughout the world in the past 15 years. Stainless steel has always been primarily used in special and prestigious applications due to the high initial material cost that it comes with, however, it is bringing more widespread use into traditional structures due to the use of design codes, a better awareness of additional benefits of stainless steel and a shift towards sustainability. Although they share some number of similarities with ordinary carbon steel they are still sufficiently diverse in physical properties to require separate treatment in structural design, and with further fundamental differences such as the nature of stress-strain curve and the materials response to cold-work and elevated temperatures; these have implications at ultimate, serviceability and fire limit states.
Advantages of Using Stainless Steel
Corrosion Properties
The corrosion property of stainless steel is one of the reasons why it is mostly preferred by manufacturing industries because less corrosion means longer service life. In different settings, different levels of alloy impact corrosion while chromium allows it to remain resistant. Typically, lower grades of alloy work best when using for wet applications but higher allow grade is the best option when using around acid and alkaline solutions.
Doable
With the use of top-of-the-line, modern equipment stainless steel in a fabrication project would be easily managed which means easy to cut, weld and everything in between.
Aesthetically Pleasing
Being doable means being to manipulate it in any shapes and sizes which makes it the best material for envelope buildings, interior design or even street furniture. Also, being with great variety of surface finishes, from matt to bright and including brushed and engraved or embossed or tinted making it one of a kind and an aesthetic material.
Hygienic
It is fit for any industry with high standards for sanitary conditions such as pharmaceutical research, food and beverage processing, commercial kitchens because it uses the usual cleaning products which make it very easy to clean without damaging the surface.
The Green Material
Everyone today finds other materials to make substitutions to the harmful ones to make a product environmentally friendly. With an actual recovery rate close to 100% it makes a great recyclable material. It is environmentally neutral and is inert when it is contact with other elements such as water. This makes it ideal for building applications exposed to adverse weather such as roofs and water pipes.
Disadvantage of Using Stainless Steel
Costly
If it’s considered as the initial expense, projects for steel fabrication would be costly. Without the use of high-end technology machines and proper techniques, it can be very difficult to handle. This will often result in waste and re-work.
Custom Metal Fabrication Diversity
Here are the 4 common main types of metal used by custom fabrication companies:
Carbon Steel Fabrication
A prevalent form of steel in industrial applications, relatively easy to work with and can be finished in number of ways so that it can withstand the stress encountered in industrial environments.
Stainless Steel Fabrication
Because of high content of chromium, it is typically used to make tanks, bins and utensils in food manufacturing. Like carbon steel it is relatively easy to work with however it is significantly more expensive then carbon steel.
Aluminium Fabrication
Generally more resilient and resists corrosion it is the most expensive stainless steel. It is lightweight which makes a great material for industries that heavily rely on steel materials but needs to adjust on weight such as aerospace and automotive industries. Also popular in military and industrial access material because they are easy to install and does not require as much as maintenance as others.
Copper Fabrication
Due to the fact that it is easy to work with and is one of the few native materials it is the oldest material that has been used when it comes to human applications. It is often used, mostly for decorative copper works only.
Although custom metal fabrication is ideal, it is a complicated process; it involves using fabricators and has the capabilities to do numerous things which will keep costs time and hassle to a minimum but this is a good investment for companies and clients who are looking for durability, sustainability and longer life span.
Now that we aware of the advantages, disadvantages, and different types of custom metal fabrication, let us see what kinds of furniture can be optimized by metal fabrication and the importance of custom metal fabrication.
CUSTOM METAL FABRICATION: CUSTOM STEEL COFFEE TABLES
Perhaps you don't actually need a dining room table, but rather something smaller that will fit in your living area. Anybody would love a custom coffee table. Custom steel coffee tables are sure to make the most of your space thanks to their unique dimensions and great quality.
CUSTOM METAL FABRICATION: CUSTOM METAL TABLES
Tables are centerpiece of any dining room, which is why some people find that tops made in bulk don't cut it. They desire handcrafted designs of the highest caliber. They seek out distinctive items that will stick out. Dining tables with lovely rustic hardwood tops for individuals who like a more traditional look are feasible with the aid of custom metal fabrication. A minimalistic item that would look great in your new apartment can also be made if you choose a more contemporary style. There are materials that are extremely resistant to various weather conditions, making the product ideal for long-term outside use, even if you want a metal table for your patio or yard.
CUSTOM METAL FABRICATION: CUSTOM METAL DESK
Offices are fairly similar to other places we spend time. We spend a lot of time in our cars and homes, so we spend money to make them more aesthetically pleasing and comfortable. Why not do the same if we are going to be in our offices for the majority of the day? Your desire to be productive should be sparked at the office. With the help of custom metal fabrication your custom metal desk would stand out and would make you more productive knowing how sturdy, have a lot storage, and aesthetically pleasing your desk is.
CUSTOM METAL FABRICATION: CUSTOM METAL CHAIRS
Custom metal chairs make the ideal complement to your metal tables. The ideal pairing can occasionally be difficult to discover, but with personalization, everything will work together flawlessly. If you're looking for patio or yard furniture, metal chairs and benches can be the right choice since they are also great for outside settings.
FERRUM ENGINEERING & FABRICATION: IMPORTANCE OF CUSTOM METAL FABRICATION SERVICES
Any business owner interested in manufacturing metal products can find that using custom metal fabrication services is a very wise choice. Some consumers shun custom services because they require larger investments, whereas they favor mass-produced items because of their lower prices. However, the advantages of custom metal fabrication services far outweigh their higher cost. Continue reading if you want to learn how this service generates benefits worth your money.
SERVICE CONVENIENCE
One of the key goals of custom metal fabrication services is to offer your company a practical solution. With this service, you may easily decide on every part of production, from the beginning of the design process to the finished product. You can specify requirements in minute detail because this service enables you to change a number of facets of the production process. Fabricating services can optimize product flow and processing thanks to this specialization. They are able to maximize per load capacity and utilize every equipment in the production lineup as a result. Additionally, your part is created using cutting-edge custom metal fabrication methods and technology to function exactly as you want it to. Utilizing this service will also result in a well-made final product, which could raise consumer happiness and boost the ROI for your company.
PROFESSIONALS HAVE SETTING-EDGE TECHNIQUES
Creating custom metal is a specialized field. Fabricators must therefore keep up with technological developments in order to offer top-notch services. To enhance the quality of their services, fabricating businesses only hire highly qualified laborers, engineers, and designers. You can therefore rest comfortable knowing that your metal parts are being created by skilled hands. Their experience will guarantee that they produce high-quality parts for your product using only the best techniques. Their engineers can offer additional insights for your metal project because they have years of experience to support them. They're certain to have the abilities and expertise necessary to help you if you need it. They can also be contacted for the best option if you are unsure of your design.
HAVE ACCESS TO A VARIETY OF HIGH-QUALITY EQUIPMENT
Custom metal fabrication services also give you access to high-quality machinery, just like a professional team does. Any custom fabricator worth their salt will be able to offer you a variety of cutting-edge, well-kept machinery that can handle even the most intricate part designs. Additionally, because they offer a customizable service, custom metal fabrication businesses have to be able to match any requirement for your product. Because of this, custom services have access to a wide variety of tools for jobs like cutting, punching, bending, and more. Even secondary finishing procedures like deburring and adding finishes are carried out by them. Production is more time and cost effective when all of these tasks are carried out by the same service provider.
REDUCES THE COST OF METAL MATERIALS
If you opt to work with a custom metal fabrication company, you may also lower the material overhead expenses. Higher quality metals are available at wholesale pricing from a reputable manufacturing business. They are able to stock up on premium materials at reasonable prices because to their connections with metal mills. As a result, you can significantly reduce the cost of buying your raw materials. Custom fabricators can also determine which metals are appropriate for your intended design. This is a priceless benefit that lowers costs associated with redesigning your product and wasting materials.